Flexible silicone rubber heating series product solution

Jiangsu Xingyuan High Temperature Cable Co., Ltd

Foreword

As the demand for heat tracing and insulation in industrial equipment, medical equipment, refrigeration units, and chemical tanks continues to upgrade, pain points such as bulky, limited installation, and high heat loss of traditional heating devices are gradually becoming prominent. Jiangsu Xingyuan High Temperature Cable Co., Ltd. relies on years of experience in the research and manufacturing of high-temperature cables and electric heating components, and deeply cultivates flexible silicone rubber heating technology. It has developed a full range of flexible electric heating products, including silicone heating sleeves for ventilators, silicone heating belts for oil drums, spiral wound heating belts, silicone rubber heating plates, and compressor crankcase heating belts. With high-performance silicone rubber composite substrate and alloy heating circuit, the series products have the comprehensive advantages of flexibility, uniform heating, insulation, waterproof, high and low temperature aging resistance. They can adapt to various working conditions such as tanks, pipes, planes, profiled surfaces, etc. They are widely used in medical equipment, chemical fluids, refrigeration, HVAC, laboratory instruments, intelligent manufacturing and other industries, support non-standard size, voltage and power customization, and provide customers with a complete set of heat tracing and constant temperature solutions Tiktok encyclopedia.

1、 Core common advantages of silicone rubber heating products

1. Flexible bonding and high thermal efficiency. The substrate is made of a composite of silicone rubber and fiberglass cloth, with a soft texture that can be wrapped, wrapped, and pasted on the surface of the workpiece, achieving surface contact thermal conductivity, low thermal conductivity loss, fast heating response speed, and excellent thermal conversion efficiency.

2. Insulation protection, strong environmental adaptability. The silicone rubber insulation protective layer is moisture-proof, waterproof, oil resistant, and chemically corrosion-resistant, with a temperature range of 60 ℃ to 200 ℃. It can work stably in humid and dusty industrial environments for a long time, with high breakdown insulation strength and safe and reliable use.

3. The temperature control scheme is rich and can be matched with mechanical knob temperature controllers and digital intelligent temperature control modules to achieve temperature setting and constant temperature maintenance, prevent local overheating, and meet different precision temperature control requirements.

4. Easy to install, customizable to support multiple installation methods such as Velcro binding, snap fastener fastening, 3M adhesive bonding, and bundling and wrapping; Voltage, power, and external dimensions can be customized according to needs, and circular, square, and irregular workpieces can be adapted.

2、 Detailed explanation of the entire product series

1. Silicone heating sleeve for ventilator (silicone heating sleeve for ventilator)

The silicone heating sleeve for ventilators is a specialized flexible heating product developed for medical cylinder heat tracing. It uses medical grade high-temperature resistant silicone rubber substrate, with good overall flexibility, and can tightly adhere to the outer wall of filters and small gas storage tanks. It has uniform thermal conductivity, fast heating speed, and low heat loss. The product body has insulation, waterproof, high and low temperature resistance, anti-aging performance, and is equipped with integrated digital display temperature control module. The temperature value is intuitive and visible, which can accurately set and maintain the target temperature; The body comes with a Velcro structure, which is easy to disassemble and assemble, and convenient for later maintenance.

Main applications: Ventilator filters, medical equipment gas storage cylinder insulation, to avoid condensation of internal gas in low-temperature environments and ensure stable gas delivery; Simultaneously suitable for constant temperature heating and insulation scenarios of pharmaceutical storage tanks and small laboratory tanks, widely used in medical equipment manufacturing and scientific research laboratory fields.

2. Silicone heating belt for oil drums

The silicone heating belt for oil drums is designed specifically for standardized chemical oil drums. It uses high toughness silicone rubber as the heating insulation carrier, which can be completely wrapped around the outer wall of the standardized chemical drum, providing synchronous and uniform heating over a large area, with a smooth and stable temperature rise. Silicone material is resistant to oil and chemical corrosion, with insulation safety. It comes standard with a mechanical knob thermostat that can freely adjust the working temperature to avoid the risk of local overheating. When installing, directly wrap the outer wall of the barrel and lock it with a buckle to complete the fixation. The outer layer can be matched with insulation cotton to further reduce energy consumption.

Main applications: Chemical raw material barrels, machine oil barrels, resin barrels, rubber barrels. In winter, materials are thawed to reduce viscosity, solving the problem of poor discharge of viscous liquids in low-temperature environments. It is widely used in the coatings, oils, and fine chemical industries to help enterprises improve material fluidity under low-temperature conditions and ensure continuous production operation.

3. Spiral silicone heating strip

The spiral silicone heating belt is a spiral wound silicone rubber heating cable, suitable for irregular workpieces such as pipes, valves, and small cylinders. The product is soft and resistant to bending, and can be spiral wound on the outer surface of the pipeline, in close contact with the workpiece, with contact heat transfer and high thermal efficiency. The outer silicone protective layer is waterproof and moisture-proof, and is not easily cracked or aged after repeated bending; Equipped with an external independent digital temperature control instrument, it has high temperature control accuracy and is convenient for on-site temperature monitoring and parameter adjustment.

Main applications: Anti freezing and heat tracing insulation for industrial small-diameter process pipelines, sampling pipelines, and instrument pipelines; Constant temperature heating of various laboratory pipelines; Heating of valves and small cylindrical shaped workpieces solves the industry problem of difficulty in installing heating devices on irregular components.

4. Silicone rubber heating plate

The silicone rubber heating plate is a whole piece flexible heating plate, with a soft substrate that can be moderately bent. The back can be compounded with 3M strong adhesive, which can firmly adhere to flat or slightly curved workpieces. The entire plate heats up evenly, conducts heat quickly, and has stable output power. Silicone rubber substrate is moisture-proof and insulated, with a wide temperature resistance range; Can be equipped with a mechanical temperature control switch, with adjustable temperature settings; The size and shape support customized cutting, and both square and circular shapes can be processed.

Main applications: mobile phone maintenance screen removal heating platform, tire preheating, mold auxiliary preheating, equipment base plate constant temperature; 3D printer hot bed; Constant temperature heating of instrument experimental platform; Small box insulation; Heating scenarios for various industrial equipment and laboratory constant temperature platforms.

5. Compressor silicone heating strip (crankcase heating strip)

The silicone heating belt of the compressor is developed for the crankcase of refrigeration equipment. It is made of highly flexible silicone rubber insulation substrate, which can tightly adhere to the shell of the vortex compressor. It has contact thermal conductivity and low heat loss. The product is oil stain resistant, anti-aging, and suitable for complex working conditions of cold storage and air conditioning unit; The supporting temperature control components maintain a constant temperature of the shell, prevent refrigerant liquefaction and reflux under low temperature conditions, prevent compressor cold start liquid hammer, protect the core components of the host, and extend the service life of the refrigeration equipment.

Main applications: Vortex compressors, cold storage units, central air conditioning refrigeration equipment crankcase heat tracing insulation, playing a key protective role in low-temperature environments in the north and outdoor refrigeration units, ensuring stable start-up and continuous operation of refrigeration equipment in winter.

3、 Summary of main application industries

·Medical equipment industry: constant temperature for ventilator tanks and filters, insulation for experimental drug tanks;

·Chemical fluid industry: thawing and reducing viscosity of chemical oil drums, resin drums, and chemical drums, and anti freezing and heat tracing of process pipelines;

·Refrigeration and HVAC industry: Cold storage, central air conditioning compressor crankcase preheating and protection;

·Laboratory research: Constant temperature heating for various small tanks, sampling pipelines, and experimental platforms;

·Intelligent manufacturing industry: mold preheating, equipment base plate constant temperature, 3D printing hot bed, maintenance heating platform.

4、 Jiangsu Xingyuan Product and Service Advantages

Jiangsu Xingyuan High Temperature Cable Co., Ltd. focuses on the research and manufacturing of high-temperature cables and flexible electric heating elements. Relying on its own ability to match conductors and insulation materials, it achieves full process control of silicone rubber heating series products.

1. Strong customization ability: voltage 12V 380V, power, external dimensions, and temperature control methods can be developed according to needs, and small batch samples to large batch supply can be undertaken;

2. Strict material selection: Silicone rubber insulation, alloy heating wires, and high-temperature cables are all made of high temperature and aging resistant materials, and the insulation and voltage resistance performance of the products are strictly tested;

3. Complete set of accessories: mechanical temperature control, digital temperature control module, insulation cotton, installation buckle, Velcro and other complete accessories can be provided synchronously;

4. Technical support: Provide pre-sales selection plans, assist in calculating power, and provide installation guidance; Provide technical Q&A after sales to solve on-site usage problems.

5、 Precautions for use

1. The heating surface should be as close as possible to the heated workpiece, reducing air gaps and improving heat utilization efficiency;

2. During installation, try to avoid overlapping and stacking the heating belt bodies to prevent local overheating and shorten their lifespan;

3. Suitable for non explosive gas environments and cannot be directly immersed in liquids for use;

4. It is recommended to install insulation layer on the outside for outdoor or low-temperature working conditions to reduce energy consumption and improve temperature control effect.

This article is an original product technology introduction of Jiangsu Xingyuan High Temperature Cable Co., Ltd. The product pictures are used for product display, and the actual delivery is subject to the actual product. Various parameters can be customized and adjusted according to customer working conditions.